Μελέτη βέλτιστης διαχείρισης δεξαμενών σε μονάδα παραγωγής και εμφιάλωσης πολλαπλών προϊόντων (Bachelor thesis)
Κοκονάς, Κωνσταντίνος
The need for formulating a production schedule in a make-and-fill plant with a large
number of final products and limited number of preparation and storage tanks is a
very common problem in the food industry. Through the best possible assignment of
tanks to products and optimal production scheduling, it is possible to minimize wait
times and idle process times and, therefore, the total production makespan. In this
setup, the major decisions involve the committment of tanks to products and
scheduling of production orders. Overall, this problem can be considered as belonging
to the general category of Tank Farm Management or Tank Farm Operation
Problems (TFOP).
The problem was formulated as a Mixed-Integer Linear Programming (MILP)
mathematical model and solved through MATLAB. Taking into account constraints
that arise from the production process and quality control, different objective
functions were formulated and the relevant optimal solutions were generated.
Optimization criteria used were the minimization of total makespan, the minimization
of the number of batches, the minimization of tank capacity used and combinations of
the above.
A plant producing dressings and condiments was used as a case study for the
implementation of the mathematical model. Two production days were modeled and
the results were compared with the actual production process used empirically in the
plant; the actual production was modeled through the scheduling software
SchedulePro®. It was concluded that the objective function that simultaneously
minimizes the number of batches and the makespan, produces schedules which are
very close to those empirically derived and implemented in the plant. The advantage
of an optimal mathematical formulation is that it constitutes a scalable tool that can be
used at any time to produce optimal schedules in a fast way and without the need toSummary 6
make complex mathematical calculations.It was proposed, as future work, to expand
the model by incorporating labor availability and cost, introducing, in this way,
financial criteria in addition to equipment usage criteria used in the current
formulation.
Institution and School/Department of submitter: | Σχολή Τεχνολογίας Τροφίμων & Διατροφής / Τμήμα Τεχνολογίας Τροφίμων |
Subject classification: | Εμφιάλωση -- Έλεγχος παραγωγής Bottling -- Production control |
Keywords: | διαχείρισης δεξαμενών;reservoir management;παραγωγή;production;χρονικός προγραμματισμός;scheduling;δεξαμενή;tank;μικτός ακέραιος γραμμικός προγραμματισμός;mixed integer linear programming;SchedulePro |
Description: | Διπλωματική εργασία - Σχολή Τεχνολόγων Γεωπόνων & Τεχνολογίας Τροφίμων & Διατροφής - Τμήμα Τεχνολογίας Τροφίμων, 2016 (8345) |
URI: | http://195.251.240.227/jspui/handle/123456789/12776 |
Appears in Collections: | Μεταπτυχιακές Διατριβές |
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File | Description | Size | Format | |
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Κοκονάς.pdf | 2.18 MB | Adobe PDF | View/Open |
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